Flexible Assembly Platform for General Assembly Frame of Nuclear Valve

In the first half of 2024, Suzhou Beayta Precision Automation Machinery Co., Ltd. Have ushered in the friendly cooperation of Shandong customers: nuclear valve universal assembly frame flexible assembly platform, the device is mainly used for: 2 inches to 12 inches ball valve assembly, assembly efficiency and quality to ensure compliance with manufacturing needs.

Figure 1 - 1 is the nuclear valve universal assembly frame flexible assembly platform complete equipment design.

The whole installation frame of the equipment consists of material rack, 2-6 inch pre-loading table, 2-6 inch rotatable assembly table and press integration equipment. Material rack, 8-12 inch pre-loading table, 8-12 inch rotatable assembly table and press integration equipment, 1 ton cantilever rotating crane 2 (provided by the Chinese side), large-scale, cost-saving, high-intensity work. Let the automation into reality, into your heart.

The 2-6-inch rotary assembly table and the press are integrated with the press with a maximum output of 20T and an effective stroke of 400mm; Power 15KW system oil pressure 14MPA hydraulic station system; 360 ° rotating platform; Can move 1800 mm front and rear load transfer mechanism; Equipment frame maintained by sheet metal all around; PLC Omron, CP series touch screen wheel pass 10 inches; Servo motor drive mode.

8-12 inch rotary assembly table and press integration equipment is similar to 2-6 inch rotary assembly table and press integration equipment, using a maximum output of 30T effective stroke 550mm press, power 15KW system oil pressure 14MPA; 360 ° rotating platform; Can move 2000mm before and after loading mechanism; Equipment frame maintained by sheet metal on all sides; PLC Omron, CP series touch screen wheel pass 10 inches.

The jib crane (provided by the Chinese side) is designed to mount the parts on the assembly rack during the assembly and disassembly of the pipe fittings. It consists of columns permanently installed on the foundation, fixed with a rotating control table, installed with an electric drive and a mobile winch, and has a lifting capacity of Q-1t. It is equipped with a limit switch for turning the console, moving the hoist, lifting the load and sounding an audible alarm in operating mode.

On the nuclear valve universal assembly frame flexible assembly platform parallel cylinder sealing principle is this,The pressure difference sealing plate consists of two parts: cylinder body and piston sealing plate (hereinafter referred to as sealing plate). A large cavity is formed between the cylinder body and the sealing plate. When the blind plate is in close contact with the valve under test, it is treated as a small cavity. There is a small cavity in the center of the blind plate. A through hole connects the large cavity to the small cavity. After the blind plate approaches the end of the valve, the test medium is injected into the valve cavity. The large cavity and the small cavity are connected, so the pressure of the medium in the large cavity and the small cavity is the same. Since the diameter of the cavity of a large cavity is larger than the diameter of the cavity of a small cavity, when the pressure of the medium increases, the large cavity automatically presses the blind plate against the end of the valve, thereby creating a sealing effect.

The total compressive force of the blind plate on the valve is equal to the pressure of the large cavity on the blind plate minus the force of the small cavity on the blind plate. This force increases with increasing pressure of the test medium.

In the figure, area D / area d = coefficient, this coefficient is only necessary to ensure that the blind plate covers the valve opening during the pressure test. Thus, during the pressure test, the total extrusion force exerted on the valve by the blind plate is very small, and the effect on the valve test is negligible.

After the installation and commissioning of the flexible assembly table of the universal assembly frame of the nuclear valve, Suzhou Beayta Precision Automation Machinery Co., Ltd. After-sales service is also very in place, such as warranty service: the nuclear valve company to provide customers with product warranty service, for the warranty period or due to product quality problems caused by the fault, the nuclear valve will be free repair or replacement parts. Maintenance services: The nuclear valve will regularly provide customers with maintenance recommendations and provide customers with maintenance services to ensure the normal operation of the assembly station. 3. Technical support services: nuclear valve to provide customers with technical support services, including product technical consulting, technical training, application problem solving and other services to ensure that customers in the use of problems can be resolved in a timely manner. Upgrade Services: Nuclear Valve will provide customers with upgrade services. When customers need to replace accessories, improve processes or update technology, Nuclear Valve will provide corresponding upgrade services according to customer needs to meet customer needs.

Nuclear valve universal assembly frame flexible assembly platform will be shipped this month, Suzhou Beate automation and the completion of a million single, welcome the majority of friends who came to hit a single. Suzhou Beayta Precision Automation Machinery Co., Ltd. is a professional R & D, manufacturing all kinds of valve automatic detection and automatic assembly equipment factory, and can help customers to provide the whole plant automatic planning and implementation. Our test equipment is a successful combination of modern engineering and advanced technology, they will be the most reliable tools for our customers, we believe that our customers deserve the best tools on the market. Company with professional, efficient, scientific, economic security business philosophy is committed to become a global high-quality valve testing and manufacturing equipment suppliers. Founded in 2010, is located in the beautiful scenery and convenient transportation of Suzhou City, Jiangsu Province, Mudu Town, Wuzhong District, Jinfeng South Road No. 1317. The company has passed ISO9001: 2000 quality management system in line with the national standard production certificate, strictly follow the national standard, promote green production.

The company has many years of experience in manufacturing equipment in the valve industry: through the integration of modern Internet of Things technology and automation equipment, it has brought new opportunities for the transformation and upgrading of the valve manufacturing industry, and the company has timely carried out efficient cooperation and transformation of achievements. Valve automatic test pump platform, digital factory software customization development and upgrade, valve machining robot automatic loading and unloading, spraying, packaging, etc., process control to achieve a high degree of data visualization and data quantification. The company has a number of invention and practical patent achievements in valve automation assembly and valve automation testing, and has successfully provided solution examples for many world-class valve manufacturing industries.